Switchgear (also known as metal-enclosed switchgear or assembled distribution equipment) is an integrated electrical system primarily composed of circuit breakers and related control devices.
It combines components such as circuit breakers, load-break switches, disconnectors, fuses, instrument transformers, surge protection devices, busbars, and insulation systems within a metal enclosure.
These components are assembled according to a defined electrical single-line diagram, forming a standardized and modular distribution unit.
The main functions of switchgear include:
Low voltage switchgear is typically used in distribution networks up to 1000V AC, while medium voltage switchgear is applied in systems ranging from 3.6kV to 40.5kV.
Switchgear can be classified based on voltage level, insulation technology, structural design, and application function.
| Aspect | Low-Voltage Switchgear | Medium-Voltage Switchgear |
| Voltage range | ≤1000V | 3.6kV-40.5KV |
| Primary task | Distribution and control (terminal) | Receiving and protection(mainline) |
| Core component | Moulded case circuit breaker(MCCB), Air circuit breaker(ACB) | Vacuum circuit breaker(VCB),SF₆ circuit breaker |
| Typical models | GGD,GCK,GCS,MNS | KYN28,XGN,C-GIS |
| Safety focus | Shock protection,arc flash | Strict five-prevention interlocking,insulation distance control |
It uses air as the primary insulation medium. It features a mature structure, easy maintenance, and is widely used in traditional distribution systems. Typical examples include low voltage cabinets and medium voltage metal-enclosed switchgear systems.
It encloses all high-voltage components inside a sealed compartment filled with SF₆, nitrogen, or dry air. It offers excellent insulation performance, compact structure, and strong environmental adaptability.
It uses epoxy resin to encapsulate live components, providing strong resistance to harsh environments such as humidity, dust, and pollution.
All components are fixed inside the cabinet. It features a simple structure and cost-effective design, commonly used in standard distribution systems.
The circuit breaker or functional unit is installed on a movable trolley, allowing easy maintenance and replacement. This structure improves modularity and operational flexibility. Medium voltage center-mounted switchgear is a typical example.
Ring main units are compact distribution systems designed for ring network power supply. They use load-break switches combined with fuse protection to control and isolate faults.
RMUs are widely used in urban distribution networks, residential communities, commercial buildings, and industrial facilities. They are available in air-insulated and gas-insulated designs, offering compact size, simple operation, and reliable performance.
Center-mounted switchgear is a metal-clad withdrawable medium voltage distribution system, typically used at 3.6kV–12kV.
Its structure is divided into three compartments:
This design improves safety and isolation between functional units. It is widely used in power plants, industrial facilities, substations, and for starting high-voltage motors. It also supports interlocking protection functions to ensure safe operation of the system.
Gas-insulated switchgear encloses all electrical components inside a sealed metal housing filled with insulating gas.
It is highly resistant to environmental influences such as humidity, dust, pollution, and corrosive atmospheres. It is widely used in urban rail transit, petrochemical plants, metallurgy, and high-altitude regions.
Compared with air-insulated systems, C-GIS is more compact, requiring significantly less installation space and offering a long service life with minimal maintenance requirements.
Switchgear is widely used in:
RMUs are commonly used in distribution networks and compact substations. Center-mounted switchgear is mainly applied in medium voltage control and motor starting systems. Gas-insulated switchgear is preferred in harsh environments with space limitations.
| Scenario | Suitable Cabinet Type | Typical Use |
| Power plants,large substations | Center-mounted(KYN28),MVswitchgear | Generator delivery,maintransformer reception |
| Industrial parks,medium-sizedenterprises | Center-mounted,RMU | Distribution,power reception |
| Urban residential areas,high-rise buildings | RMU,LV distribution cabinets | Ring network power supply,finaldistribution |
| High-altitude,humid,pollutedareas | C-GIS | Distribution in harshenvironments |
| Mining,petrochemicals,railtransit | C-GIS | Power supply in severeconditions |
| Commercial buildings,hospitals,data centers | LV switchgear(GCK/GCS/MNS) | Lighting,HVAC,equipmentdistribution |
Selecting the right switchgear requires evaluation of several key factors:
Voltage level, current capacity, frequency, and load characteristics must be considered to ensure stable and safe operation.
Temperature, humidity, altitude, seismic level, and pollution degree directly affect insulation performance and equipment lifespan.
Rated short-time withstand current and breaking capacity must match system fault levels. Medium voltage systems typically use a 3-second rating, while low voltage systems often use 1-second ratings.
Different load types require different configurations, such as circuit breaker panels or load-break switch systems.
New installations typically use modern, high-efficiency systems, while retrofit projects may follow existing configurations.
Equipment design should allow easy maintenance, with strong anti-corrosion and anti-pollution performance.
A prefabricated substation integrates high voltage switchgear, transformers, low voltage switchgear, and control systems into a compact enclosure.
Includes medium voltage switchgear such as KYN28A-12 or RMU systems, equipped with protection relays and communication systems.
Typically uses oil-immersed or dry-type transformers with low loss and high efficiency.
Uses draw-out type low voltage switchgear systems for easy maintenance and reliable power distribution.